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BESTPROTO- Turning Your Prototypes into Products

 

Guidelines on Making Your Prototype Builds "Assembly Ready"

 

- May-June 2007
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Dear bob,

Included in this newsletter are more guidelines that help insure the success of your next prototype build. This is the second in a series designed to insure a smoother, trouble free prototype build which keeps the costs down.

The guidelines below can help you standardize the fabrication and assembly of your product, while lowering its cost. When followed, these help reduce errors and make sure that your prototype can be built accurately and as quickly as possible.

Call BESTProto to insure the success of your next prototype build (847) 797-9250.

The following guidelines, the second in a series, apply to making your SMT components "assembly ready" .
The info below continues the outline we started in our last newsletter corcerning the "best practices" of designating the polarity of components on the printed circuit board assembly.

Through-hole SIPs Make sure that the Pin 1 designation in the silk screen has a bar in between the pads of Pin 1 and Pin 2, or a dot next to the pad of Pin 1. Pin 1's pad should be square while the other pads should be round.

Through-hole transistors The emitter pin should be designated in the silk screen with an "E". It is also a good idea to outline the part in the silk screen pattern.
Through-hole batteries Positive pins should have their pads designated with a "+" in the silk screen. Make sure to make the positive pin's pad square and the negative pin's pad, round.
Through-hole canister-type transistors or ICs Canister-type components usually have a tab on the rim of the can to designate Pin 1. This tab should be shown on the silk screen to designate the mounting orientation.
SMT DIPs It is recommended that the silk screen should include a "1" or a dot next to Pin 1.

SMT connectors Surface mount connectors should have a "1" in the silk screen next to Pin 1. Pin 2 or the last pin needs to be designated to show how the pins are numbered if it is not obvious.
SMT polarized capacitors Surface mount polarized capacitors should have the positive pad designated with a bar or "+" in silk screen. The bar designates positive lead.

Through-hole connectors Through-hole connectors should have a "1" in the silk screen next to Pin 1. All pads of the connector should be round except for the pad of Pin 1, which should be square. For connectors with more than one row, Pin 2 or the last pin of the connector should be designated as to how the pins are numbered.