Most producers endeavor to save as much money as possible while maintaining high-quality products. PCB / PWB assembly is one area where costs can be reduced while maintaining a company’s reputation for quality devices. Below are a few ideas for achieving high-quality PCB assembly without breaking the bank.
Produce a Simple Design
Most PCBs are square or rectangular in shape. Some manufacturers produce various shapes to achieve practical or stylistic designs. Uniquely shaped PCBs typically require a unique fit into other hardware. Special tools or modifications (and the associated costs) may be necessary in such cases. Designing a standard shape and using a minimal number of unique components can significantly reduce material and assembly costs.
Find the Best Size
Smaller components are less expensive to manufacture than their larger counterparts. That being said, assembly may become more expensive when working with smaller pieces. Hole drilling, for example, requires a great deal more precision for smaller holes than larger ones. Assembly using larger holes requires less time and less expertise, usually resulting in a smaller bill. It is, of course, important to keep boards and components reasonably small. Efficient spending can be accomplished by balancing the assembly costs of small workmanship with the material costs of larger components.
Utilize Quality Parts
Ensure all components are made from parts which meet industry standards and come from a reputable seller. High-quality parts are less likely to warp or fail, and the alloy ratios are likely to comply with design specifications. The use of quality parts maximizes the lifespan of individual components and the board itself. In addition, assembly will be more efficient if each component adheres and functions properly with the first piece and on the first attempt. Efficient assembly is paramount in reducing costs.
Smart assembly practices will reduce overall PCB costs. By utilizing quality parts and using the best size and a simple design, you can effectively produce PCBs on a budget. Not only can efficient assembly increase overall profits, but it can also allow savings to be passed on to consumers.
BESTProto is a leader in PCB prototyping, PCB assembly, and PCB production. Contact us today for a quote on your project: 224-387-3283